Challenge
The relocation was far from standard. DEVELON faced high transport costs, rising CO₂ emissions, and the challenge of managing a diverse inventory that included ADR-classified dangerous goods. On top of this, partial automation was needed to drive productivity within a compact footprint. The company required a solution that would streamline workflows, lower labor costs, enhance safety, and provide financial flexibility — all while ensuring a smooth transition with minimal disruption.
Solution
Prologis Essentials approached the project as a partner, not just a supplier. Together with Prologis real estate and leasing teams, we conducted a full site audit, walking the floor to understand workflows and bottlenecks. The result was a tailored setup within Boom DC2 in Belgium: a semi-automated warehouse featuring advanced racking, a paternoster picking system, ADR-compliant storage, integrated sprinkler protection, and layered safety features. To reduce financial pressure, upfront capital expenditures were transformed into flexible operational costs, giving DEVELON agility and room for growth.
Implementation
Collaboration drove the process. Prologis Essentials worked closely with DEVELON and logistics partner FIEGE to manage the move with precision. Real-time adjustments, on-site project oversight, and a focus on minimizing disruption ensured the transition felt seamless and controlled, whilst being delivered on schedule and within budget.
Results
- Faster picking as enhanced workflows boosted pick rate by 22%.
- Optimized flow with a streamlined layout that reduced travel distance by 25%.
- Productivity gains as bottlenecks disappeared across key processes.
- ADR compliance for safer handling of dangerous goods.
- Flexible financing to support long-term growth.
